Die-Cast Transmission Gears
Die-cast aluminium transmission gears with machined tooth faces, for gearbox and actuator applications.
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9 part families
Die Casting Parts
High-pressure die cast housings and manifolds, with the shape formed in the tool.
What this process is
Die Casting Parts, in plain terms
Die casting pushes molten metal into a steel die under high pressure, so the casting is dense, repeatable and holds complex ribs and bosses. It is the process behind most of the aluminium housings in a modern machine. The die is the investment, and the part cost then falls away as the volume rises — which is why die casting and a good forecast go together.
When this is the right answer
- Aluminium and zinc housings, covers, manifolds and brackets
- Volumes from the low thousands upward, where the die pays back
- Parts with ribs, bosses and complex three-dimensional form
The trade-off. The die is a significant capital cost and it is tied to one part. Above roughly 2 000 pieces the economics are usually compelling; below that, machining or a casting usually costs less all-in.
What we make
9 part families
Each family covers a shape and the way it is normally made. Open one for the materials, the processes and the typical applications behind it.
Die-Cast Gearbox Housings
Die-cast aluminium gearbox housings with the bearing seats and mounting faces machined after casting.
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Die-Cast Pump & Gear Housings
Die-cast aluminium pump and gear housings with integral ribs, cast in one shot and machined to the drawing.
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Die-Cast Gearbox Covers
Die-cast gearbox covers and end housings, machined at the joint face and at the bearing locations.
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Die-Cast Motor End Housings
Die-cast aluminium motor end housings and end bells, machined at the bearing seat and the register fit.
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Die-Cast Motor Housings
Die-cast aluminium motor housings with integral cooling fins, machined at the bore, the flange and the end faces.
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Die-Cast Pump Casings
Die-cast aluminium pump casings with integral ports and flanges, machined at the seal faces and the bore.
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Die-Cast Manifolds & Headers
Die-cast aluminium manifolds and multi-port headers, with the flow paths cast in and the port faces machined.
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Die-Cast Hubs & Flange Housings
Die-cast aluminium hubs and flanged housings, with the bore and bolt circle machined to the specified fit and pattern.
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Materials we run
- ADC12 / ADC3 aluminium
- A380 aluminium
- ZAMAK-5 zinc alloy
- A356-T6 aluminium
- Magnesium alloy
Processes on this line
- Cold-chamber die casting
- Hot-chamber die casting
- High-pressure die casting
- CNC trimming and milling
- Shot blasting and leak testing
Industries
Who buys Die Casting parts
- Automotive
- Electronics
- Appliances
- Industrial drives
- Energy
What to send for a quote
- A 3D file — STEP preferred, so the die can be assessed
- Alloy and any required surface treatment
- Annual volume and the required batch size
- Which features are machined after casting
If you only have some of these, send what you have. We will ask for the rest.
Quote your Die Casting part
Send a drawing and we will quote it against the material, the tolerance and the quantity. One business day for a part we can quote straight away.